Bajaj Quality = Profit
Each type of Filler masterbatch has some special properties to improve the end plastic product.
Plast FILL — Mineral Filled Masterbatch | Bajaj
BAJAJ MINERAL FILLED MASTERBATCH

Plast FILL.
Engineered to fill smarter.

Ultra-fine coated CaCO₃ meets virgin polyethylene — precision-formulated for every polyolefin application.

LDPE · LLDPE · HDPE Compatible Food Grade Compliant Non-Toxic & Eco-Friendly
Plast FILL blown film extrusion process
WHAT IS PLAST FILL

A precision-engineered filler masterbatch.

PLAST FILL is a perfect blend of ultra-fine particle-size, coated CaCO₃ powder with virgin polyethylene and performance additives — dosed in exact proportions customized to the end application.

Ultra-Fine
Particle Size Distribution
100%
Virgin Polyethylene Carrier
Global
Sourced Feedstock
Blown film masterbatch dispersion
Dispersion Technology

Contamination-free, uniform, and consistent.

Every PLAST FILL grade is produced with state-of-the-art technology and sophisticated equipment, backed by a full-fledged R&D and Quality Assurance department. The result: moisture and contamination-free products with uniform particle size distribution, excellent dispersion, strong bonding adhesion, and a low coefficient of friction.

Multilayer blown film with Plast FILL
Mechanical Performance

Compatible across the polyolefin family.

PLAST FILL is compatible with all Polyolefinic resins — LDPE, LLDPE, and HDPE — enhancing volumetric output and economizing final product cost without compromising the quality parameters essential to the end application. It measurably improves tensile strength, elongation, toughness, heat-sealing resistance, colour (whiteness), surface finish, and clarity.

Multilayer bag application
Output & Safety

More output, without compromise.

By replacing a portion of virgin resin with a high-performance filler, converters gain volumetric output and lower per-kilogram cost — while PLAST FILL itself remains non-toxic, eco-friendly, and fully food-grade compliant, making it suitable for the most sensitive packaging applications.

WHY BAJAJ FILLERS

Insulated from resin volatility.

Almost all plastics are made from petroleum feedstock, and prices inexorably climb whenever oil and gas supply tightens. Bajaj Fillers are available year-round with prices that move at a far slower pace — meaning filled plastics grow more commercially attractive with every passing year.

The same base resins are available to everyone. What separates market leaders is formulation — engineering compounds with Bajaj Fillers that outperform on the shop floor and win on cost, even in a fiercely competitive supplier landscape.

WHY BAJAJ MASTERBATCHES

Three decades of polymer engineering.

Bajaj is an ISO 9001:2015 certified manufacturer (TÜV Nord) operating out of Nagpur, Maharashtra, with three decades of continuous masterbatch manufacturing behind it. Consistency across every batch is the mandate — not the exception.

Consistent Quality

Stringent quality standards held constant across every production run, batch after batch.

In-House R&D

A dedicated R&D and Quality Assurance department engineering grades to application-specific requirements.

Global Feedstock

Raw materials imported from renowned worldwide sources for dependable, repeatable performance.

Pan-India Reach

North, South, and Central enquiry desks with export support for international converters.

KEY FEATURES

Every reason to make your product a quality product.

Improves strength icon

Improves Strength

Reinforces the polymer matrix for higher tensile performance under load.

Better printability icon

Better Printability

Refines surface characteristics for sharper, cleaner print reproduction.

Improved stiffness icon

Improves Stiffness

Adds structural rigidity without adding unnecessary material thickness.

Enhanced processability icon

Enhances Processability

Smoother melt flow and lower friction across extrusion and moulding lines.

Increased output icon

Increases Output

Higher volumetric throughput per kilogram of virgin resin consumed.

KEY BENEFITS

Built to perform beyond the production line.

Heat stability icon

Heat Stability

Holds mechanical and optical properties through elevated processing temperatures.

Light fastness icon

Light Fastness

Resists colour degradation from prolonged light exposure.

UV stability icon

UV Stability

Protects the finished product against ultraviolet-driven breakdown outdoors.

Environmental stability icon

Environmental Stability

Consistent performance across humidity, temperature swings, and storage conditions.

Food contact application icon

Food Contact Application

Formulated to comply with food-grade contact requirements.

IMPORTANCE OF PLAST FILL MASTERBATCH
Filler masterbatch isn't filler in the diluting sense — it's a formulation lever. Every kilogram of PLAST FILL substituted into a resin system reduces dependence on volatile petroleum-linked pricing while holding tensile, sealing, and optical properties inside the specification window the application demands.
MAKING OF PLAST FILL

From raw calcium carbonate to finished pellet.

01

Feedstock Sourcing

Ultra-fine CaCO₃ and virgin polyethylene are sourced from renowned global suppliers, selected for consistency batch after batch.

02

Surface Coating

The CaCO₃ particles are surface-coated to improve bonding, adhesion, and compatibility with the polyolefin carrier resin.

03

Precision Compounding

Coated filler, virgin PE, and performance additives are compounded in exact proportions, calibrated to the target end application.

04

Dispersion & Extrusion

State-of-the-art equipment ensures uniform particle distribution, low friction, and a moisture- and contamination-free melt.

05

Quality Assurance

Every batch is verified by an in-house R&D and QA department before it ships, holding tensile, sealing, and clarity specs constant.

APPLICATIONS

Where PLAST FILL goes to work.

Formulated for converters across film, moulding, and extrusion processes.

Blown film application
Blown Film
Multilayer bag application
Multilayer Bags
Extrusion film application
Carry Bags
Film slitting process
Industrial Liners
PLAST FILL BY BAJAJ

Fill smarter. Perform better.

Ultra-fine dispersion, mechanical reinforcement, and cost-stable output — engineered into every pellet.

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