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BOPP Film Extrusion & Masterbatch Solutions

Engineered for Every Orientation.

BOPP Film Extrusion
Masterbatch Solutions.

High-performance PP-carrier masterbatches formulated for biaxially oriented polypropylene film — precision chemistry that survives the tenter frame.

BOPP film flexible packaging
20–30μm
Standard BOPP film gauge range for flexible packaging
4–6×
Biaxial orientation draw ratio (MDO × TDO)
160–230°C
Melt extrusion processing temperature

Tenter Frame Process

From Resin
to Oriented Film.

Isotactic PP homopolymer or random copolymer is melt-extruded through a flat die, cast onto a precision chill roll, then biaxially stretched — first longitudinally (MDO) and transversely (TDO) — imparting superior tensile strength, stiffness, and moisture barrier properties. Masterbatches must survive this full thermal and mechanical sequence without causing film breaks, haze, or die lines.

01
Resin Blending
PP Homo + MB
02
Melt Extrusion
200–230°C
03
Chill Roll Cast
20–25°C
04
MD Orientation
5× draw
05
TD Orientation
Tenter Frame
06
Corona & Wind
38–42 dyne/cm
BOPP tenter frame extrusion line
MDO / TDO Tenter Frame

Sequential Biaxial Orientation

Industrial-scale LISIM and tenter frame lines achieving 4–6× biaxial draw ratios

3-layer BOPP co-extrusion die
Co-Extrusion Technology

3-Layer ABA Structure

Core + skin layer co-extrusion for sealable BOPP with tailored heat-seal performance


Critical Additive Systems

The Right Masterbatch
Changes Everything.

In BOPP film processing, masterbatches are compounded in PP homopolymer or PE carrier resin at 1–5% letdown ratio. Carrier MFI must match the base resin for uniform dispersion. Pigment D50 must be below 1μm to prevent stress concentration and film breaks during biaxial stretching.

Colourful PP masterbatch pellets
BOPP snack packaging film
White opaque BOPP film roll
Masterbatch

White TiO2 Masterbatch

TiO₂-based (rutile, surface-treated) in PP carrier at 50–70% loading. Delivers high hiding power, CIE whiteness ≥90, and uniform optical density for label and synthetic paper BOPP films.

Carrier: PP Homo · TiO₂: 50–70% · MFI: 8–12 g/10min · Dosage: 4–8%
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Slip & Anti-Block MB

Erucamide / oleamide + SiO₂ or CaCO₃ antiblock in PP/LLDPE carrier. Reduces COF to 0.15–0.30 for high-speed packaging converting and prevents film fusion during roll storage.

Carrier: PP / LLDPE · COF: 0.15–0.30 · Dosage: 1–3%
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Masterbatch
Masterbatch

Antistatic Masterbatch

GMS (glycerol monostearate) and amine-based antistats migrate to film surface, dissipating charge buildup in high-speed slitting, lamination, and FFS packaging operations.

Carrier: PP · Surface resistance: <10¹⁰ Ω · Dosage: 1–2%

UV Stabilizer (HALS + UVA)

Hindered Amine Light Stabilizers (HALS) combined with benzotriazole UV absorbers in PP carrier. Protects film from photodegradation — mandatory for outdoor label, agricultural, and extended shelf-life packaging films.

Carrier: PP · HALS + UVA · Xenon arc: 1000+ hrs · Dosage: 0.5–2%
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Masterbatch

PP vs PE Carrier

Carrier Resin
Matters Most.

For BOPP, PP homopolymer carrier (MFI 10–25) is the gold standard — integrating without phase separation during biaxial stretching. PE-carrier masterbatches introduce soft phase domains that risk stress whitening or delamination at high draw ratios. Use PE carrier only where migration behaviour of slip/antistatic agents is the primary functional requirement.

Recommended PP Homopolymer Carrier
CompatibilityFull — no phase separation
Haze impactMinimal <0.5% increase
Stretch stabilityExcellent — no void nucleation
MFI match10–25 g/10min
Best forColour, white, UV, stabilizer MBs
Selective Use PE / LLDPE Carrier
CompatibilityPartial — soft domain risk
Haze impactModerate 0.5–2% increase
Stretch stabilityAcceptable at <2% dosage
MFI match2–5 g/10min
Best forSlip, antiblock, antistatic MBs

BOPP Film End Products

Films That Power
Modern Packaging.

BOPP is the world's dominant flexible packaging substrate — combining high stiffness-to-weight ratio, excellent moisture barrier (WVTR <0.5 g/m²/day), and outstanding optical clarity. Each end product demands a precisely tailored masterbatch system.

Self-Adhesive Labels

White opaque BOPP, TiO₂ MB + antistatic

Snack & Food Pack

Heat-sealable BOPP, slip MB + sealable layer MB

Flower Wrap Films

Oriented BOPP, colour MB + UV stabilizer

Lamination Film

Transparent BOPP, thermal stabilizer + slip MB

Synthetic Paper

Cavitated BOPP, voiding agent + white MB

Pearlised Wrap

Cavitated BOPP, pearlescent + colour MB

Cigarette Overwrap

Ultra-clear BOPP, optical brightener + slip MB

Food Wrapping Film

Food Grade BOPP + Transparent MB


Performance Specifications

Key Properties
Governed by Masterbatch.

Film Property Target Spec Governing Masterbatch
Haze (clear film)
<1.5% (ASTM D1003)
Slip/AB MB — particle size D50 critical
COF kinetic
0.15 – 0.30
Slip agent MB (erucamide / oleamide)
Surface tension
38–42 dyne/cm
Corona treatment + antistatic MB interaction
Whiteness Index
CIE ≥90 (opaque)
TiO₂ white opaque masterbatch
UV resistance
1000+ hrs Xenon arc
HALS + UVA masterbatch
Seal initiation temp.
85–105°C
Heat-sealable skin layer MB (rPP based)
Oxygen transmission
<1500 cc/m²/day
Base PP resin + orientation ratio

Engineer Your Next BOPP Film.

Our technical team formulates PP-carrier masterbatches precisely matched to your tenter line specifications, MFI requirements, and end-use performance targets.

©Bajaj Masterbatches · BOPP Film Masterbatch Solutions · All specifications subject to product grade and application conditions.
Keywords: BOPP film masterbatch · PP carrier · biaxial orientation · tenter frame · white opaque MB · slip antiblock · HALS UV stabilizer · heat sealable BOPP · cavitated film · antistatic PP film

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