Bajaj Masterbatches · Application Series
Masterbatches
for Thermoforming
Precision-engineered, food-grade compliant masterbatches that bring vivid color, strength, and consistency to every thermoformed product.
The Process
What is
Thermoforming?
A plastic sheet is heated until pliable, shaped under vacuum and pressure into a precise 3D form, then trimmed to create the finished product — combining speed, flexibility, and economy.
Flexible Design
Complex shapes and deep-draw geometries achievable with consistent color reproduction.
Rapid Prototype Development
Lower tooling costs mean faster time-to-market for new product designs.
High Production Rate
Continuous forming cycles deliver large volumes without compromising quality.
Low Set-Up Cost
Economical mold creation compared to injection or blow moulding processes.
Less Thermal Stress
Sheet-based process minimises residual stress for superior dimensional stability.
How It Works
The Thermoforming
Process
Five precise stages transform raw plastic sheet into finished products ready for market — every step enhanced by Bajaj masterbatches.
Our Range
What Masterbatches Does
Thermoforming Need?
Every thermoforming application demands a carefully chosen masterbatch formulation. Bajaj offers the complete spectrum — all food-grade compliant.
Color Masterbatches
Vibrant, consistent colour across every sheet and every batch. Excellent heat stability up to thermoforming temperatures with no colour drift.
PP · PE Learn More
TiO₂ / White Masterbatches
High-opacity white for food trays, dairy packaging, and cosmetic containers. Outstanding coverage with low loading levels for cost efficiency.
Food Grade · High Opacity Learn More
Black Masterbatches
Jet-black, glossy finish for automotive, electronics and industrial trays. Premium carbon black dispersion for consistent aesthetics.
Jet Black · High Gloss Learn More
️Additive Masterbatches
Anti-static, slip, anti-block, UV stabilisers — functional additives that protect product integrity from production through end-use.
Anti-Static · UV · Slip Learn More
UV Masterbatches
Protects thermoformed products from UV degradation and colour fading — critical for outdoor, automotive and horticultural applications.
UV Stabiliser · Outdoor Learn More
Transparent / Talc MB
Enhances stiffness, opacity, and processability of sheets while maintaining clarity. Perfect for PET-based clear thermoformed packaging.
Stiffness · Clarity Learn MoreEvery Masterbatch.
Food-Safe. Always.
All Bajaj masterbatches for thermoforming are formulated to be food-grade compliant — meeting global regulatory standards for direct-contact food packaging applications.
ISO 9001:2015
TUV Nord Certified Quality
Food Grade
Direct food-contact compliant
Global Standards
Meeting international norms
R&D Backed
In-house innovation lab
Applications
End Products of
Thermoforming
From everyday food containers to critical aerospace components — thermoforming with Bajaj masterbatches spans every industry.
Food Trays & Containers
Supermarket-ready, FDA-compliant trays for fresh produce, meat, and ready meals.
Pharmaceutical Blisters
Precise blister packs for tablets and capsules meeting strict medical standards.
Automotive Interior Parts
Dashboard liners, door panels, and underbody trays with class-A surface finish.
Aerospace Components
Lightweight structural panels and interior fittings for aviation applications.
Home Appliance Liners
Refrigerator inner liners, washing machine drums, and AC bezels.
Electrical Enclosures
Cable management trays, junction box covers, and LED diffuser panels.
Construction Products
Ceiling tiles, wall claddings, and decorative panels for interior architecture.
Retail Packaging
Clamshell packaging, display carded inserts, and point-of-sale trays.
Performance
Key Features of Bajaj
Masterbatches in Thermoforming
Superior Dispersion
& Color Consistency
Bajaj masterbatches are twin-screw compounded to achieve micron-level pigment dispersion — guaranteeing streak-free, uniform color across the entire sheet area, batch after batch.
- No agglomerates or streaks
- Delta E < 0.5 batch consistency
- Stable at thermoforming temperatures
- Works with PE & PP
- Low loading dosage (2–4%)
Thermal Stability
Formulated to withstand forming temperatures (120–200°C) without colour degradation, gas generation, or mechanical weakness.
Low Moisture Absorption
Dry-compounded and packaged in moisture-barrier bags to prevent splay marks or voids during sheet production.
Easy Processing
Engineered carrier resins match host polymer MFI for seamless blending with no die-build up or equipment fouling.
Regulatory Compliance
All food-contact grades meet FSSAI, EU 10/2011, FDA 21CFR and other applicable migration norms globally.
Advantages
Key Benefits
Choosing Bajaj masterbatches for thermoforming delivers measurable gains across quality, productivity, and profitability.
Superior Surface Finish
Smooth, glossy surfaces with excellent gloss retention and scratch resistance.
Dimensional Accuracy
Consistent viscosity of masterbatches ensures uniform sheet thickness and precise forming.
Recyclability Support
Clean-processing formulations that do not hinder post-industrial recycling of trim scrap.
Reduced Machine Downtime
Low gel count, clean dispersion and minimal residue reduce cleaning intervals significantly.
Precise Dosing Flexibility
Available in standard and custom concentrations to match your specific product requirements.
Unlimited Color Options
RAL, Pantone and custom shade matching with in-house spectrophotometry service.
Improved Mechanical Properties
Filler masterbatches boost stiffness and impact resistance without increasing weight.
Batch-to-Batch Consistency
ISO-certified quality control ensures every lot meets your specification exactly.
Cost Optimisation
Filler masterbatches reduce raw material cost while maintaining product performance.
Manufacturing Excellence
The Bajaj Advantage
Why Bajaj
Masterbatches?
Three decades of polymer science, a dedicated R&D centre and an ISO 9001:2015 quality framework combine to deliver masterbatches you can trust — every time.
30+ Years of Expertise
Founded in Nagpur, Maharashtra, Bajaj has grown into one of India's most trusted masterbatch manufacturers with a proven track record across all major polymer applications.
In-House R&D & Quality Lab
State-of-the-art testing infrastructure including spectrophotometers, rheometers and migration testing ensures each masterbatch meets specifications before delivery.
Nationwide Sales & Support
Dedicated regional teams in Mumbai, Nagpur, Gwalior, Chennai and Navi Mumbai ensure responsive technical and commercial support wherever you operate.
Custom Formulation Capability
Unique colour shades, functional additives, and application-specific properties designed collaboratively with your technical team — zero compromise.
Food Grade Across the Range
Every masterbatch is food-contact tested and compliant — giving your packaging customers the certifications they demand from their suppliers.
Serving Every Sector
Industries That Rely
on Thermoformed Products
From fresh food to aerospace, thermoforming powered by Bajaj masterbatches serves the most demanding applications worldwide.
Ready to Upgrade?
Start Your Thermoforming
Masterbatch Journey
Talk to our technical team. Get a sample. Confirm your shade. Bajaj's expert advisors are available across India for rapid response and tailored recommendations.
Serving India & Global Markets
