Bajaj Research & Development
The material science behind every masterbatch — three decades of polymer engineering, colour technology and in‑house formulation, developed at Bajaj Masterbatch.
Every batch begins as
a formulation problem.
A resin to carry, a pigment to disperse, a property to engineer at the molecular level. For over 34 years, our laboratories have translated raw polymer chemistry — carriers, pigments, mineral fillers and functional additives — into masterbatches engineered for consistent dispersion, accurate colour reproduction and predictable processing behaviour.
Core technology platforms
Four formulation systems, each built around a distinct mechanism of polymer performance.
UV Stabilizer Masterbatch
Built on Hindered Amine Light Stabilizer (HALS) chemistry, engineered to scavenge free radicals generated by UV photo‑oxidation and delay chain scission in the polymer backbone.
White Masterbatch
Highly loaded, premium‑grade TiO₂ dispersions engineered for maximum opacity, whiteness index and consistent light‑scattering across resin systems.
Black Masterbatch
Carbon‑black dispersion systems tuned for jetness, UV screening and conductivity control, calibrated for stable performance across processing windows.
Colour Masterbatch
Standard and custom colorant systems built on precise pigment‑to‑carrier ratios, matched to target shade using instrumental colorimetry.
Filler & clarity engineering
Mineral and nucleating systems that reshape a polymer's physical and optical properties.
CaCO₃ Fillers
Calcium‑carbonate filler masterbatches engineered to modify density, stiffness and cost‑in‑use without compromising the base polymer's mechanical profile — formulated to fine particle‑size tolerances for uniform dispersion.
Transparent & Talc
Nucleating and clarifying systems designed to improve optical clarity and brightness, accelerating crystallisation kinetics for a cleaner, glass‑like finish in film and moulded applications.
Additive engineering index
Ten functional additive systems, each targeting a specific in‑use performance requirement.
Built on in‑house precision
Every formulation is developed, tested and validated inside our own laboratories — not outsourced, not approximated.
Technical expertise
A dedicated team of polymer technologists engineering flexible, application‑specific solutions for complex processing requirements.
In‑house testing
Complete laboratory infrastructure for dispersion analysis, colour matching and melt‑flow validation on every batch produced.
End‑to‑end integration
From raw‑material selection to final dispatch, formulation and quality control run under one roof for faster turnaround.
Equipment & testing systems
Precision starts with
the right equipment.
From formulation trials to material analysis. Explore systems for polymer processing, colour evaluation and performance testing.
Processing
Twin-screw compounding extruder
STEER
Processing
Pilot blown-film line
Film application trials
Processing
Injection moulding system
Ferromatik Milacron
Physical testing
Melt flow index instrument
Dynisco
Colour & dispersion
Colour measurement system
Premier Colorscan
Physical testing
Accelerated weathering chamber
Q-LAB
Processing
Twin-screw compounding extruder
Coperion
Processing
Pilot fibre-spinning system
Busschaert Engineering · Spinboy
Processing
Fibre-spinning system
VB-S&T
Processing
Laboratory compounder
Gelimix · Dusatec
Colour & dispersion
Filter pressure value system
Lab Tech Engineering
Physical testing
Moisture analysis instrument
Mettler Toledo
Colour & dispersion
Spectral colour analyser
GretagMacbeth
Thermal & chemical
Differential scanning calorimeter
DSC · PerkinElmer
Thermal & chemical
Infrared spectroscopy system
FTIR
Thermal & chemical
Thermogravimetric analyser
TGA · PerkinElmer
Physical testing
Heat deflection test system
HDT · Testron
Processing
Laboratory hydraulic press
Sample preparation
Physical testing
Impact resistance tester
Mechanical testing
Thermal & chemical
Melting point measurement
Thermal characterisation
Physical testing
Test specimen notch cutter
Sample preparation
Processing
Two-roll laboratory mill
Neoplast
Physical testing
Melt flow testing system
Melt flow characterisation
Colour & dispersion
Spectrophotometric colour system
Datacolor
Colour & dispersion
Spectrophotometric colour system
X-Rite
Physical testing
Universal mechanical test system
Tensile testing
Thermal & chemical
UL 94 flammability testing chamber
Horizontal & vertical burning tests
HB · V-0 · V-1 · V-2 evaluation
Original AI-generated equipment illustrations · Representative equipment types; not photographs of specific makes or models.
Bajaj’s equipment inventory is to be confirmed.
Our expert team
Expert minds.
Practical solutions.
Bringing together formulation science, colour technology, application development and material testing.
Sample team profiles · Alternate names and illustrative roles
Ashish Bajaj
Technical Director
Formulation strategy, material selection and the translation of development goals into practical processing solutions.
Focus areaPolymer strategy & scale-up
Yogesh Thakkar
Head of Research & Development
Research programmes across carrier resins, pigments, mineral fillers and functional additive systems.
Focus areaFormulation development
Bibhuti Dwibedy
General Manager, R&D
Application-focused development for Masterbatch Production and functional polymer performance.
Focus area Masterbatch production Output
Rajesh Wadhwa
New Product Development Manager, R&D
Application-focused development for Masterbatch Production and functional polymer performance.
Focus area Market Research & Development
The engineering workflow
From resin selection to dispatch — the five stages of every formulation.
Compatibility mapping
The base polymer carrier is chosen for compatibility with the target application's melt flow index and processing method.
Pigment & additive dispersion
Pigments, fillers and functional additives are homogeneously dispersed into the carrier resin under controlled shear and temperature.
Compounding & extrusion
The dispersion is melt‑compounded and extruded into uniform pellets, engineered for consistent let‑down ratios.
Colorimetric & performance QC
Every batch is verified against target specification using instrumental colour matching and physical property testing.
Packaging & dispatch
Finished masterbatch is packed and dispatched, ready for direct let‑down into the customer's production line.
Engineering with global reach
Represented at international platforms including Plastivision India and the K Trade Fair in Germany — the world's leading exhibition for plastics and rubber — our formulations move from laboratory to production lines across export markets worldwide.
Responsible chemistry, by design.
Oxo‑biodegradable additive systems are engineered to accelerate the post‑use oxidative breakdown of commodity polymers — treating environmental performance as a formulation parameter, not an afterthought.
Polymer science engineered for the next batch, the next application, the next decade.
BAJAJ PLAST PVT LTD