Purging / Flushing Compound for Extrusion & Moulding Applications
Purging / Flushing Compound
High-Performance Cleaning Solution for Polymer Processing Equipment
Optimized Cleaning Additive for
Extrusion & Moulding
Bajaj Purging Compound is an advanced, polymer-based cleaning formulation engineered to remove residual polymer, pigments, and carbonized deposits from plastic processing machinery. It is designed for extruders, injection moulding machines, blow moulding units, and compounding lines, ensuring faster colour changeovers, shorter downtime, and zero contamination between production runs.
Built on intelligent polymer chemistry and reactive cleaning agents, our Purging Compound combines mechanical scrubbing with chemical cleaning action to restore your system to a near-original clean state — without dismantling or mechanical intervention.
Why Purging Compound is Essential
In modern plastic processing, even minor contamination can lead to product defects, longer changeover times, and equipment degradation. Traditional cleaning using virgin resin or mechanical methods often fails to remove oxidized polymers or burnt carbon.Bajaj Purging Compound offers a controlled rheological balance and micro-reactive technology that effectively lifts and flushes stubborn residues, enhancing machine performance and product consistency.
How It Works
Thermo-Mechanical Cleaning
The compound develops a high-viscosity melt that scrapes and displaces deposits from the barrel, screw, and die surfaces.
Chemical Activation
Reactive agents create micro-turbulence and controlled gas release to detach and lift carbonized polymer and pigments.
Displacement & Passivation
The cleaned metal surfaces are coated with a thin stabilizing layer that prevents future residue build-up.
Stable Transition
Allows smooth shifting from one polymer or colour to another without degradation or black specks.
Key Technical Features
High-Viscosity Cleaning Matrix
Provides superior scrubbing and shear-driven cleaning inside barrel and die zones.
Reactive Cleaning Chemistry
Chemically loosens and lifts oxidized residues and pigments.
Temperature-Stable Formulation
Operates between 150°C to 320°C, suitable for a wide range of polymers.
Residue-Free Output
Leaves no ash, gels, or corrosive deposits.
Universal Compatibility
Available for PE, PP polymers
Fast Transition Time
Achieves up to 70% reduction in colour/material changeover duration.
Safe & Eco-Compliant
RoHS and REACH compliant, halogen-free, and low-odor composition.
Recommended Usage Guidelines
Stop current resin feed and purge remaining material.
Feed 1–1.5 times the screw/barrel capacity of Bajaj Purging Compound at normal processing temperature.
Run screw at medium speed and moderate back pressure to achieve optimal cleaning.
Continue until the discharged material is clean and neutral in colour.
Feed next resin or masterbatch immediately after purging while machine remains hot.
Tip: For highly contaminated systems, repeat the process once for complete cleaning.
Benefits to Processors
Reduced Downtime
Faster cleaning cycles mean more production uptime
Lower Material Waste
Minimizes scrap during colour/material transition
Extended Equipment Life
Non-abrasive action prevents screw/barrel wear
Improved Product Quality
Zero contamination or carbon specks in output
Energy Efficient
Requires no additional heating or mechanical scrubbing
Cost-Effective
Saves resin, labour, and changeover costs
Achieve Cleaner Machines, Faster Changeovers, and Higher Productivity
Purging Compound Applications
Extrusion Processing
Injection Moulding
Blow Moulding
Recycling & Compounding
Why Choose Bajaj Purging Compound
With over three decades of polymer and additive expertise, Bajaj offers purging solutions tailored for your production line — ensuring high equipment uptime, minimal wastage, and consistent output quality.Each grade is custom-formulated for your specific resin system and processing temperature, backed by technical support from our extrusion and moulding specialists.
Experience how Bajaj Purging Compound can redefine your maintenance routine and reduce production losses. Contact our technical sales team to recommend the right grade for your extrusion or moulding line.
Enquiry
Industries We Serve
Masterbatch & Compound Manufacturers
Plastic Film & Sheet Extruders
Injection & Blow Moulding Units
Recycling & Reprocessing Plants
OEM Plastic Component Manufacturer
